# Air Clean Energy ## Posts - [Hello world!](https://aircleanenergy.com/hello-world/): Welcome to WordPress. This is your first post. Edit or delete it, then start writing! ## Pages - [Careers](https://aircleanenergy.com/careers/): Careers Join Our Team Our Culture We are a self-motivated, diverse set of minds. Each day at AirClean is a little different. Our employees have their own niche, but handle a variety of tasks, personalizing their position and shaping the company as a whole. Informally dressed and professionally minded, we focus more on quality work than we do on suits and ties. We provide equal opportunity; any like-minded individuals that can complement and grow our existing capabilities are welcome. ⓘ Current Hiring Status We are not actively hiring right now. However, we are always open to reviewing resumes from qualified talent […] - [About us](https://aircleanenergy.com/about-us/): AirClean is committed to improving efficiency and reducing waste around the world by supplying localized power generation and air pollution control. Our team spans both coasts and our services and support are available worldwide. As experts in design-build solutions for the industrial energy market, we engineer and manufacture our own line of skid-mounted, steam-driven generators (STG’s) and integrate them with boilers, heat recovery steam generators (HRSG’s) and waste-heat-recovery solutions. Our goal is to optimize your plant’s profitability. Eric Hille (B.S. Mechanical Engineering, Washington State University): Production Manager, West Coast Office. Eric has been with AirClean since 2007, providing management of our shop […] - [Service & Parts](https://aircleanenergy.com/service-parts/): Service & Parts Experienced, Efficient, and Cost Effective Field Service & Lifecycle Support AirClean provides experienced and factory-trained field engineers and technicians to support our customers. From installation and commissioning to inspection, evaluation, and repair, AirClean will get your rotating equipment back online and operating to OEM specifications. An AirClean field service engineer will manage all aspects of the service including scheduling, plant outage coordination, procurement of replacement parts, sourcing local repair facilities, managing sub-vendors, and ensuring proper equipment is on site to complete the job. Our field service personnel provide complete system commissioning support for all supplied equipment including turbines, […] - [Industrial Feasibility Study](https://aircleanenergy.com/industrial-feasibility-study/): Industrial Feasibility Study Evaluating Applications & Delivering Measurable ROI Targeted Feasibility Evaluation If you know of an opportunity for energy savings at your facility, or one was revealed during our industrial energy audit process, then the next step in the AirClean Energy efficiency optimization process is an industrial feasibility study. During the feasibility study phase, our team will evaluate your application in detail, considering process requirements, schedule, and costs to improve your system. Comprehensive System Optimization Our extensive experience in electrical, thermal, air, and water systems includes the development of a wide range of solutions for optimizing energy efficiency. The industrial […] - [Industrial Energy Audit](https://aircleanenergy.com/industrial-energy-audit/): Industrial Energy Audit Systems-Based Facility Optimization Comprehensive Industrial Energy Audits Using a systems-based approach, AirClean Energy has performed hundreds of successful energy-efficiency audits to optimize industrial facility operations. We review a wide range of processes for opportunities to reduce waste. Our engineers perform instantaneous measurements while on site and install data loggers to establish longer-term operational trends in your processes. This data is analyzed to evaluate both the process itself and how mechanical equipment (typically fans and pumps) operates within that system. Often, we find equipment is not ideally suited to its application, resulting in low operating efficiency. As U.S. DOE […] - [Industrial Fan Optimization](https://aircleanenergy.com/industrial-fan-optimization/): Industrial Fan Optimization Are Inefficient Fans Costing You Money? Maximizing Fan System Efficiency Industrial fan systems often run inefficiently and can be optimized without replacing the entire system. Fan audits target heavily-throttled or dampered systems that consume large amounts of energy. Inefficient systems are common at many facilities due to process or system changes, as well as excess design-safety factors. Some fans are operated uncontrolled, even though the process in which they operate is variable. Opportunities for fan optimization often include: Replacing inefficient duct designs Matching fan designs to the actual process demand Adding controls for variable flow needs Replacing impellers […] - [Industrial Energy Efficiency](https://aircleanenergy.com/industrial-energy-efficiency/): Industrial Energy Efficiency Optimal Energy Efficiency is Achievable and Profitable Maximizing Bottom-Line Profitability AirClean Energy helps businesses improve their bottom line by optimizing their industrial systems. Most industrial facilities suffer from inefficiencies that can quietly cost companies hundreds of thousands of dollars (if not millions) per year. We can help you find these opportunities, design solutions to remedy them, and execute the project. Customers in a wide range of industries are amazed to discover the profit potential involved with optimizing energy efficiency. Core Engineering Services Opportunity Identification Identifying and measuring energy-saving opportunities across complex facility thermal and mechanical cycles. System Design […] - [Engine and Gas Turbine Heat Recovery](https://aircleanenergy.com/engine-and-gas-turbine/): Engine and Gas Turbine Heat Recovery Enhanced Energy Production with a Fast Payback Maximizing Efficiency on Thermal Exhaust Streams Reciprocating engines and gas turbines have low thermal efficiency when operating without heat recovery. The low thermal efficiency (typically 45% for engines and 35% for gas turbines) results in high exhaust gas temperatures. The lower the efficiency, the higher the exit gas temperature—making gas turbines exceptionally strong opportunities for adding heat recovery. To increase heat recovery on reciprocating engines, jacket water cooling can be integrated directly into the heat recovery loop. Power generation from heat recovery can add 7% to 10% output […] - [Cement Industry Heat Recovery](https://aircleanenergy.com/cement-industry/): Cement Industry Heat Recovery Reduced Operating Costs for Cement Factories Optimizing Thermal Energy in Cement Manufacturing Cement plants that have 4 and 5 stage preheaters have a significant amount of available energy that can be recovered from the kiln exhaust. Most also have available energy from the hot air produced in the clinker cooler. By installing waste heat boilers in these hot gas streams, steam can be produced and used to power a generator (producing electricity) or to drive a fan (offsetting electricity consumption). With temperatures in excess of 600°F, these systems can be cost effective. Customized Cement Kiln Heat Recovery […] - [Steel Industry Heat Recovery](https://aircleanenergy.com/steel-industry/): Steel Industry Heat Recovery Substantial Energy Savings for Steel Mills Capturing High-Temperature Exhaust Energy With melting points in excess of 2,000°F, steel mills have many processes requiring tremendous amounts of heat. Although every effort is made to capture excess heat for various purposes, exhaust streams often contain megawatts of useful power. AirClean’s engineering experience and knowledge of the steel industry make us well-suited to assess your opportunities to capture that energy and distribute it for use in your mill – whether as electricity or heat. Two common opportunities which AirClean has encountered are Basic Oxygen Furnace heat recovery and Steel Reheat […] - [Waste Heat Recovery Solutions](https://aircleanenergy.com/waste-heat-recovery/): Waste Heat Recovery Solutions Reduce Operating Costs by Increasing Energy Productivity Capturing Lost Thermal Energy A significant amount of excess heat generated in a variety of industrial processes is often wasted. Waste heat recovery refers to when heat that would otherwise be lost is captured and reused. Heat is typically recovered by converting water to steam which can then be used for a variety of applications, including space heating, absorption cooling, preheating furnace loads, mechanical drives, and generating electricity. According to the Department of Energy, studies have estimated that as much as 20 to 50% of industrial energy consumption is ultimately […] - [Biomass Fuel](https://aircleanenergy.com/biomass-fuel/): Biomass Fuel Biomass Power Generation Organic, Cost-Efficient Energy Biomass is becoming a more widely-used renewable source of energy, especially in industries in which a significant amount of plant waste is available. In many instances, excess biomass is disposed of at the cost of the producer. However, if the biomass is burned in a boiler to generate steam, it changes the plant waste into an efficient, eco-friendly source of heat and electricity. According to U.S. Energy Information Administration statistics, biomass fuels provided about 5% of the primary energy used in the United States in 2016. More facilities are discovering the benefits of […] - [Refuse Derived Fuel](https://aircleanenergy.com/power-generation-for-refuse-derived-fuel/): Refuse Derived Fuel Power Generation for Refuse Derived Fuel From the Landfill to Energy Generation The non-recyclable, combustible portion of landfill waste (or municipal solid waste – MSW) can be used as a fuel source for heating or power generation. There are a number of strategies for burning the fuel, including mass burns, gasification, pyrolization, anaerobic digestion and others. Taking advantage of these fuel sources can reduce the reliance upon fossil fuels while simultaneously reducing the need for additional landfill space and treatment facilities. There are a number of strategies for processing the fuel prior to combustion, ranging from simple sorting […] - [Waste to Energy](https://aircleanenergy.com/waste-to-energy/): Waste to Energy Environmentally Responsible, Cost Efficient Innovative Power Generation Solutions A new era of innovation, industrialization and technology is driving unprecedented demand for energy worldwide. Traditional sources of energy are strained due to economic and environmental concerns. New power generation solutions are emerging to supply the demand for safe, dependable, and affordable energy. Waste-to-energy systems convert trash or biomass to burnable fuel, providing a fuel source which simultaneously reduces landfill volume and waste disposal costs. Industrial Scale Power Generation Leadership In 2017 alone, AirClean Energy has started 10 steam turbine generators, making us the leader in industrial scale power generation […] - [Process Skids](https://aircleanenergy.com/process-skids-2/): Process Skids Modular Design for Easy Installation Turnkey Modular Solutions AirClean supplies custom process skids designed to minimize footprint and install time. Our team can supply process engineering, design, fabrication, and commissioning to give you the maximum value for your system. We will work with you to ensure the equipment supplied meets your specifications and is easy to operate and maintain. Custom-Designed Skids Configured to Fit Your Facility Your project will be managed and designed by engineers familiar with your equipment and its operation. Whether you need pumps for a chemical injection process or heat exchangers for a closed cooling water […] - [calculator](https://aircleanenergy.com/calculator/): ⚠ System Maintenance Notice The Steam Turbine Generator Calculator is currently undergoing scheduled maintenance and updates. We apologize for any inconvenience. Please check back soon or contact our engineering team directly for custom performance calculations and project inquiries. - [Process Skids](https://aircleanenergy.com/process-skids/): Process Skids Modular Design for Easy Installation Turnkey Modular Solutions AirClean supplies custom process skids designed to minimize footprint and install time. Our team can supply process engineering, design, fabrication, and commissioning to give you the maximum value for your system. We will work with you to ensure the equipment supplied meets your specifications and is easy to operate and maintain. Custom-Designed Skids Configured to Fit Your Facility Your project will be managed and designed by engineers familiar with your equipment and its operation. Whether you need pumps for a chemical injection process or heat exchangers for a closed cooling water […] - [Air Pollution Control](https://aircleanenergy.com/air-pollution-control/): Air Pollution Control Integrated Air Pollution Solutions Custom-Engineered Emission Control Air pollution has slow-moving but dangerous effects on both people and the environment. True to our name, AirClean is committed to protecting and preserving our natural environment. In addition, emission levels in many jurisdictions must meet strict regulatory requirements. AirClean is prepared to help you find the right solution for your air pollution control system. Air pollution control systems should be designed and engineered specifically for the system and the emissions involved. Emissions are site specific and highly dependent upon the fuel being burned and the combustion system used. Performance Guarantee […] - [Industrial Boilers](https://aircleanenergy.com/industrial-boilers/): Industrial Boilers Skid-Mounted, Customized Industrial Boiler System Solutions Complete Boiler Package Solutions AirClean Energy makes industrial boiler systems easy to implement with custom-designed industrial boiler package solutions. Our high-efficiency, low emission boiler packages can include: Steam Turbine Generators Deaerators Economizers Feedwater Pumps Water Softeners and Chemical Injection Reverse Osmosis Water Treatment Systems Integrated Control Systems Single Point of Contact & Service Guarantee In addition to extensive industry experience and specialized product expertise, AirClean Energy offers you a dependable and knowledgeable single point of contact for your industrial boiler project. You won’t have the stress of dealing with numerous suppliers and figuring […] - [Auxiliary Systems](https://aircleanenergy.com/auxiliary-systems/): Auxiliary Systems Custom-Built Equipment to Support Your Process In conjunction with our partners, AirClean will design, supply, and integrate auxiliary equipment for a wide range of industrial processes. From boilers to air pollution control to fluid distribution skids, AirClean can design and supply equipment for your facility. Industrial Boilers AirClean can help you size and select a boiler and supporting equipment for your application. We have extensive experience with firetube and watertube boilers, as well as economizers, deaerators, and feedwater packages. Air Pollution Control When AirClean was founded in 1999, the initial focus of the company was air pollution control. Since […] - [Controls](https://aircleanenergy.com/controls/): Steam Turbine Generators Controls Comprehensive Control in One Simple Package Integrated Cogeneration Control Solutions Imagine steam turbine generator (STG) control, auto synchronizing, steam pressure control, temperature and pressure monitoring, and generator/intertie protection combined into a single fully-integrated cogeneration control system. STG control systems from AirClean Energy are designed to meet the needs of your system, whether that’s a simple PRV bypass operating in parallel with utility power or a black start for a complete industrial facility. We will give you the control which maximizes energy efficiency in an easy-to-use package. STG Control System Features Include: Automatic controlled start with manual override […] - [Mech Series](https://aircleanenergy.com/mech-series/): Mech Series Steam Turbine Generators Gear-Reduced Steam Turbine Driving Your Rotating Equipment Need a Non-Electric Drive for a Pump, Fan or Compressor? In cases where an electric motor is not acceptable or not preferred, a steam turbine can be used to efficiently drive rotating equipment. AirClean’s Mech Series are designed to fulfill these requirements. AirClean will work with you to select your rotating equipment or couple to existing equipment as required for your application. Steam Turbine Generator Calculator Is An AirClean Energy Mech Series STG Right For You? The Mech Series STG’s are engineered for peak performance, long-life, and low-maintenance operation. […] - [Sync Series](https://aircleanenergy.com/sync-series/): Sync Series Steam Turbine Generators Steam Turbine and Gear-Reduced Synchronous Generator Looking for More Options in a Steam Turbine Generator? If you want to produce power when you reduce your steam pressure, a steam turbine generator can provide the ideal solution to meet your needs. For steam systems with higher flow or efficiency requirements which preclude Indy Series STG’s, AirClean’s Sync Series STG’s will fulfill your needs. The Sync Series offers higher turbine efficiency than the Indy Series by adding a gearbox between the turbine and the generator. This allows the turbine speed to be optimized for maximum power production. In […] - [Indy Series](https://aircleanenergy.com/indy-series/): Skid-Mounted Steam Turbine & Direct-Coupled Induction Generator AirClean Indy STG Series How Much Is Wasted Steam Pressure Costing You? If your facility is operating a steam boiler at a higher pressure than you need for your process, a steam turbine generator might save you hundreds of thousands of dollars on your electric bill. AirClean’s Indy STG is a modular, easy to install unit that provides an effective means to letdown your steam pressure through the turbine to generate electricity. This captured energy helps to power your facility and improve your overall efficiency. Steam Turbine Generator Calculator Is An AirClean Indy STG […] - [Steam Turbine Generators](https://aircleanenergy.com/steam-turbine-generators/): Produce power from your process and reduce operating costs Increase Overall Energy Efficiency and Reduce Costs AirClean specializes in designing, packaging and installing steam turbine systems for industrial facilities. Use the following graph to help you find which series/model might be most applicable to your process.In a steam turbine generator, steam is used to turn the wheel of the turbine, which can drive a generator (as in our Indy and Sync series units) or another piece of rotating equipment, such as a pump or a fan (as in our Mech series units). For more information, see below. Indy Series STG’s The […] - [Home](https://aircleanenergy.com/): Steam Turbine Generators Steam turbine generators provide cost-effective power generation. We engineer and manufacture our own line of skid-mounted, steam-driven generators (STG’s) and integrate them with boilers, heat recovery steam generators (HRSG’s) and waste-heat-recovery solutions to optimize your plant’s profitability. View Steam Turbine Generators > Power and Savings Calculator Estimate the power output and savings from an AirClean Steam Turbine Generator. Calculate your power and savings > Waste Heat Recovery Waste heat recovery systems reduce energy loss and improve efficiency. Discover Power Generation Solutions > Industrial Energy Efficiency Save money and energy. View services Auxiliary Systems Solutions for industrial boilers, air […] ## Optional - [Agent (MCP protocol)](websites-agents.hostinger.com/aircleanenergy.com/mcp) [comment]: # (Generated by Hostinger Tools Plugin)